Latest News

Cosmo will launch Japan's sustainable aviation fuel production by April

Cosmo Energy Holdings will launch Japan's domestic production of sustainable aviation in April. This is a major step towards the country's target of replacing 10% jet fuel with an alternative that's cleaner, but there are still challenges to be overcome.

Cosmo, Japan's third largest refiner, will make SAF using used cooking oil in its Sakai refinery, located in western Japan.

Takeshi Takada said, "Our goal is for SAF to reach 300,000 Kilolitres in 2030, through both domestic production and imported SAF."

As Japan fights climate change, it must align with global efforts to reduce carbon dioxide (CO2) from aircrafts.

According to a company official, 300,000 barrels (1.89 millions kl) of oil would be enough to cover 10% of Cosmo's jets sales.

Takada stated that Cosmo will produce 30,000 kl annually of SAF at Sakai. It will also supply 150,000kl using bioethanol from its Sakaide facility in western Japan and import 120,000kl via Bangchak Thailand and other Asian suppliers.

He said that the refiner wants to establish expertise and relationships with customers by launching sales and production ahead of its competitors. This is despite challenges such as reducing costs, locking in buyers and securing raw material.

Sakai, a project that aims to produce 24,000 kl of material in fiscal 2025, after accounting for site maintenance and other costs, has secured the majority of customers including Japan Airlines, ANA, and DHL.

Cosmo's goal for the next five years is to begin SAF production in Sakaide around 2029. The final investment decision will be made by fiscal 2026. Both projects received government subsidies covering approximately half of the capital expenditures.

Cosmo refused to reveal Sakai’s production costs or SAF pricing, but the company anticipates making a profit through subsidies. SAF costs three to five time more than conventional jet-fuel.

Takada stated that while a higher production volume may lower distribution costs in some cases, it is unlikely to result in significant cost savings due to the raw material shortages, which account for a large part of expenses.

Takada stated that "Japan’s subsidy program is on a medium-level by global standards... Countries will compete with each other to offer attractive subsidies for SAF deployment in order to maintain hub status."

The Sakaide plant, along with three other projects, received 340 billion yen (about $2.3 billion) over five years in government subsidies to support the local SAF production.

Eneos, Idemitsu Kosan and Taiyo Oil are all in the design stage of their respective projects.

Idemitsu also received a separate subsidy to fund a 100,000-kl project at its refinery in Chiba, near Tokyo.

These projects will help boost domestic production to meet Japan's estimated SAF requirement of 1.7 millions kl by 2030.

(source: Reuters)