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Airbus and Boeing fly parts to the giant Antonov plane to ease supply problems

Airbus and Boeing 'chartered' one of the largest cargo planes in the world in recent weeks to speed up the shipments of aerostructures of some civil and military aircraft, a sign that the aerospace supply chain is still under strain.

Three industry sources and two regulatory documents indicate that the Antonov An-124 is a four-engine giant transport aircraft chartered for airlifting parts for Europe's A350 plane and the Boeing 767 frame used for tankers and freighters. This follows a similar flight earlier this year carrying parts for a 777 freighter.

Boeing's spokesperson stated that it uses "a variety transportation methods to ensure stability in our production," but did not comment directly on the An-124.

Airbus' spokesperson stated that "we sometimes use the Antonov" without mentioning if this included its A350 wide-body jet, which has experienced delivery delays.

This story, which details the An-124 for the first-time, highlights the pressure that manufacturers face to keep their assembly lines up-to-date and address pockets of delays, which threaten a recovery of production schedules.

To move large parts from one production site to another, planemakers use a combination of dedicated sea freight networks, trucks and converted cargo jets. The cost of switching from one transport mode to another is high and it indicates that buffer stock are scarce.

Analysts claim that the supply chain for aerospace has improved since the COVID-19 outbreak, with deliveries increasing this year. However, there are still concerns regarding the 'health of the aerostructures sector as well as other parts such seats.

DELIVERY OF GIANT PLANE PARTS

Sources in the industry said that Airbus's choice to fly A350 components rather than ship them by sea was due to deterioration of a former Spirit AeroSystems facility in Kinston, North Carolina. Airbus acquired this plant last December, as part of its joint breakup with rival Boeing.

One source said that at the time parts were being shipped by sea, and a buffer stock was available of four sets. The source said that air freight was needed now to avoid further delays.

Airbus informed customers in May of delays in A350 deliveries in the second half of this decade, due to difficulties in securing factory sections.

"With regards to Kinston, we're making progress in separating from the former owner and integrating?into Airbus' landscape. The Airbus spokesperson stated that it is a multi-year complex journey.

Airbus told analysts in a Wednesday pre-results presentation that it had not altered its assumptions about the impact of the Spirit acquisition on profits by 2026.

Boeing, according to U.S. filings in late June, chartered the same Antonov to transport two 'upper fuselage sections' from a Daher Aerospace facility in Florida to its plant in Everett near Seattle.

Boeing requested the use of the?An 124 between U.S. city in a letter dated June 22, which was reviewed by.

If not avoided, "These delays would have a significant economic cost," the report added.

Boeing sent a second?letter on July 1 supporting Antonov's exemption to transport the same Daher-made component.

Daher declined to comment on operational issues.

The 767 airframe, which was originally designed to be a passenger jet, is now being used for US refueling tanks and in its final stages of development as a commercial cargo aircraft. (Reporting by Allison Lampert, in Montreal, and Tim Hepher, in Paris; Editing and production by Joe Brock and Nick Zieminski).

(source: Reuters)