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SpaceX will build the 'Starpipe’ natural gas pipeline for Starship rockets

SpaceX is planning to start building a 13-km (8-mile) natural gas pipeline, called "Starpipe", to its Texas launch sites next month, according to county filings. Elon Musk's firm wants to increase launches of its next-generation Starship rocket.

Starpipe is expected to be in service by the 26th of January, according to documents filed with the Texas Railroad Commission last month by SpaceX affiliate Lone Star Mineral Development.

Rio Grande Valley Business Journal reported the pipeline plan earlier this year. It signals Musk's intention to accelerate Starship development and lay down the foundation for a higher flight rate. The 40-story rocket will be a key part of SpaceX's efforts to expand the Starlink broadband network and deploy AI data center satellites in orbit. It could also eventually transport astronauts to Mars and the Moon.

Starship, which is designed to be fully recyclable, uses approximately 630,000 gallons (2,4?million liters), of liquid methane, per launch. This amount of liquid gas must currently be delivered by hundreds tanker trucks, a process that takes hours and is incompatible with Musk’s plans for expansion. Starship has successfully completed 12 tests since?2023, and Musk hopes to increase the number of launches to hundreds, if not thousands per year.

SpaceX has not responded to a comment request.

SPACEX's BIG GAS PLANS

According to Cameron County land records, it's unusual for a space company to build their own natural gas pipeline to fuel launchpads. However, Starpipe could be just the first step in a much longer-term strategy for SpaceX. The company has been exploring its drilling operations for years near Starbase as well as?all over Texas.

SpaceX President Gwynne Shotwell said to CNBC, on June 12, the day the company went public:?that SpaceX planned to build pipelines, process its own propellant and look into drilling natural gas.

Stan Lindsey is an oil and natural gas consultant from Texas. He said that extracting natural gas could be challenging for a new company without any oil and gas expertise.

Lindsey added, "I don't say it's impossible... they could have a very nice prospect." He added that if the drilling plans fail, they have a "fallback position" in Starpipe.

Land records indicate that SpaceX has signed more than 100 oil and gas leases in Texas with property owners who have paid up since 2023.

Starpipe will begin on an 83 acre (34 hectare) parcel of land in the Port of Brownsville, which SpaceX has been in negotiations to lease for 50 years. A port official confirmed this, but only on the condition of anonymity, as the negotiations were private.

SpaceX's engineering plans, which were included in an?public notification issued last August by the U.S. Army Corps of Engineers (USACE), show that the company wants to build a Starbase liquefaction plant to convert the natural gas piped into liquid?methane.

William Farrar is a geoscientist and oil and gas lawyer who has been practicing in Texas for many years.

Lindsey stated that the company could take advantage of Enbridge's Valley Crossing Pipeline Expansion Project, which would run near Starpipe's starting point.

Enbridge didn't immediately respond to our request for a comment.

SPACEX WANT TO OWN SUPPLY CHAINS

SpaceX's entry into the gas infrastructure market, which is usually the domain of energy and pipeline companies, highlights its long-standing strategy to control as much of the supply chain as it can. This capital-intensive strategy has allowed the company to outpace its rivals in rockets and spacecraft design.

Musk's ambitious goal of using lunar material to produce AI-focused satellites is a big challenge.

The 16-inch (406 mm) diameter of the pipeline suggests that fuel demand is greater than what Starship will require to launch 25 times per year, which is the current Federal Aviation Administration approved cadence.

According to the prospectus for its initial public offer, SpaceX aims to eventually deploy thousands of AI-focused, solar-powered satellites, whose combined output could be as much as one-fifth the U.S. electricity grid. (Reporting and editing by Joey Roulette, Rod Nickel and Joe Brock)

(source: Reuters)